Product Overview

Tube-Skin Weld-Pad Thermocouples

Tube-skin and weld-pad thermocouples for furnace tubing, heater surfaces, and process equipment skin temperature monitoring.

Tube-Skin Thermocouple Attachment Styles

Tube-skin assemblies are selected by attachment geometry, tube contact, lead protection, and heater environment so the sensor survives elevated-temperature surface service.

Tube-skin thermocouple installed against process tubing with connection head and mounting hardware

Tubing Attachment Style

Tube-contact format for fired heaters and process coils where direct skin measurement is required.

Weld-pad tube-skin thermocouple with stainless overbraid lead

Protected Lead Exit Style

Weld-pad build with armored lead protection for higher-abuse routing and service-friendly field handling.

Tube-Skin Specification Drivers

Why Tube-Skin Temperature Matters

In fired heaters and reformer furnaces, tube metal temperature is the primary indicator of tube life. Exceeding the metallurgical limit of the tube alloy — even briefly — causes permanent creep damage. Tube-skin thermocouples provide the direct metal temperature measurement that fluid-immersion sensors cannot, enabling operators to manage heat flux and extend tube service life.

Dual-Element Option

  • Channel 1: active measurement.
  • Channel 2: redundant or spare measurement.
  • Switching: manual or automatic.
  • Single pad with two MIMS cables: one weld point.

Installation Note

Thermometrics can supply tube-skin weld-pad assemblies with the pad pre-tack-welded for customer final-weld, or with pre-welded installation completed in our facility on customer-supplied tube coupons. AWS D17.1 weld procedure qualification documentation is available on request.

Need this product configured to your application?

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