Capabilities

From sensing element to documented finished assembly

Thermometrics supports temperature sensor programs where a standard probe is not enough. We build assemblies around the measurement point, combining sensing elements, sheaths, fittings, thermowells, lead protection, calibration, inspection, and documentation support as required.

The goal is to reduce fit-up issues, shorten handoffs, and deliver assemblies that match the mechanical, thermal, electrical, and quality demands of the job.

Custom sensor builds

Thermocouples, RTDs, bearing sensors, thermowells, and hardware configured to the installation.

Integrated assemblies

Sensor, fitting, head, cable, connector, and accessory hardware coordinated in one build flow.

Traceability & support

Inspection, calibration support, and documentation options aligned to the program requirement.

Custom temperature sensor assemblies, machined fittings, thermowells, and lead wires on a clean production bench
Capabilities

Coordinated assembly support across sensor, hardware, and documentation needs

Thermocouple, RTD, bearing-sensor, fitting, and hardware work often has to come together in one build flow. Machining support, assembly discipline, calibration planning, and documentation continuity reduce fit-up issues and rework.

CNC Machining & Hardware

Custom fittings, thermowells, adapters, bosses, and sensor hardware support both standard and non-standard connection requirements.

View thermowells

MIMS & Probe Processing

MI cable cut-to-length, forming, termination, junction style selection, and probe assembly for high-temperature and high-vibration service.

View MIMS page

RTD Assembly

Platinum 100 ohm (Pt100) and platinum 1000 ohm (Pt1000) assemblies in immersion, thermowell-mount, surface, sanitary, and OEM formats with 2-, 3-, and 4-wire terminations.

View RTD pages

Thermocouple Assembly

Base-metal and noble-metal builds in grounded, ungrounded, exposed, duplex, protection-tube, and head-style configurations.

View thermocouple pages

Bearing & Rotating Equipment Sensors

Case-style, lead-exit, and spring-contact configurations for motors, turbines, pumps, generators, and related machinery.

View bearing sensors

Calibration & Documentation

Calibration support, reporting, dimensional checks, and documentation workflows aligned to industrial and aerospace program needs.

View calibration

Component & Process Coverage

  • MIMS / MI cable cut-to-length, stripping, compaction, termination, and forming
  • Resistance-element integration using platinum 100 ohm (Pt100) wire-wound and thin-film sensing elements
  • Head-style process assemblies with transmitter-ready and maintenance-friendly configurations
  • Specialty mechanical packages including flanged, high-pressure, and custom-fitted builds

Program Types We Support

  • OEM assemblies that must match exact mechanical envelopes and connection standards
  • Replacement builds where fit, insertion depth, and lead routing have to mirror existing hardware
  • Validation and qualification packages that require calibration, inspection, and traceability
  • Recurring production programs that need repeatable BOM, routing, and documentation control

Specialty Assembly Coverage

  • High-pressure thermocouple and RTD assemblies for severe-duty process points
  • Flanged, duplex, and dual-element packages built around plant and OEM standards
  • Miniature, needle-probe, and compact sensor geometries for tight installation spaces
  • Averaging and multi-point assemblies for ducts, tanks, vessels, and profiling applications

Why Integrated Support Matters

  • The sensor, mechanical interface, and documentation package are often all part of the same engineering problem
  • Customers often need one supplier to coordinate element choice, sheath construction, fittings, and accessory hardware
  • Specialty assemblies reduce field improvisation on critical installations
  • Repeatable builds help both maintenance teams and recurring production programs

Application Assistance

Many programs need help turning a process problem into the right sensor build, especially when installation constraints and documentation requirements are part of the job.

  • Selection guidance for standard versus custom assemblies based on process conditions and fit constraints
  • Practical support around sheath choice, process connection, lead protection, and reporting needs
  • Continuity across repeat discussions so replacement and follow-on builds stay aligned to the original application

Prototype & Small-Run Support

Low-volume builds and fast engineering loops are often required when special machined parts, new sensor formats, or first-article hardware are still being refined.

  • Small-quantity prototype sensors for development, qualification, and first-article style work
  • In-house machining support for special components that do not fit standard catalog hardware
  • Faster iteration when geometry, routing, or mounting details are still being finalized

Common Engineering Challenges We Help Solve

  • Replacing an existing sensor that must fit the installed hardware exactly
  • Combining sensor, thermowell, and process connection into one coordinated assembly
  • Selecting the right sheath, junction, lead protection, and connection format for a harsh environment
  • Supporting qualification, validation, or audit-driven documentation requirements

Common Program Requirements

  • Material traceability and dimensional inspection
  • Calibration and reporting aligned to sensor type and required points
  • Application guidance for pressure, temperature, corrosion, vibration, and mounting constraints
  • Fast-turn replacement work as well as engineered assemblies for recurring production programs

Training Support

Many programs need product understanding as much as hardware support, especially when installation, replacement, and application fit all affect sensor performance.

  • Basic product education for thermocouples, RTDs, bearing sensors, thermowells, and accessory hardware
  • Application-specific training shaped around the customer’s actual process or installed sensor family
  • Presentation-style sessions when a custom training deck is more useful than a general overview

Special Packaging & Delivery Support

Some programs need more than a standard carton and shipment label, especially when fragile assemblies, export handling, or customer receiving requirements are involved.

  • Packaging approaches matched to fragile assemblies, export handling, or customer receiving requirements
  • Crating, customs-document support, and shipment handling details coordinated when required
  • Ground, air, sea, and expedited delivery planning depending on urgency and shipment profile

Book an RFI Meeting

Share the process conditions, mounting details, and documentation needs. We can help map the right sensor and hardware package.

Book RFI Meeting