Automotive & EV Temperature Sensors

Automotive and EV programs need sensors that respond quickly, survive vibration, and fit prototype, validation, and production-intent hardware. Thermometrics supports battery, power electronics, powertrain, drivetrain, and test-cell work with RTD and thermocouple assemblies built around the measurement point.

Fine thermocouple and RTD wiring on an automotive and EV thermal test fixture

EV battery and powertrain test hardware with surface and miniature sensors

EV Development Testing

Thermal validation on packs, busbars, inverters, and powertrain builds

Low-mass thermocouples and surface RTDs are mounted to battery modules, busbars, inverters, motors, and powertrain test hardware for prototype validation, thermal mapping, abuse testing, and durability work.

Common Applications

Powertrain dynos, engine test cells, and exhaust development
Battery pack, module, busbar, and thermal runaway test programs
E-motor, inverter, gearbox, and coolant loop temperature monitoring
Vehicle validation rigs, environmental chambers, and road-load simulation

Sensor Solutions

Fast-response thermocouples for exhaust, fluid, and transient thermal events
Platinum 100 ohm (Pt100) and platinum 1000 ohm (Pt1000) RTDs for stable measurement in validation and durability studies
Surface, immersion, and fitting-mounted sensors for battery and drivetrain hardware
Abrasion-resistant lead protection and routing options for dynamic test environments

Quality & Compliance

Programs often need repeatable builds, lot traceability, and calibration or inspection reporting so sensors can move from prototype learning to validation and recurring test use with less variation.

Fast Response

Transient thermal events in battery, drivetrain, and exhaust programs.

Mechanical Fit

Compact probes, surface sensors, and custom routing for tight hardware.

Validation Support

Repeatable builds and calibration support for dyno and qualification work.

Program Considerations

Prototype and production-intent hardware often require different mounting strategies and lead routing constraints.
Battery and power electronics work usually favors low-mass sensors, surface formats, and clean fixture integration.
Durability, vibration resistance, and repeatable replacement geometry matter in recurring validation programs.

Recommended Sensor Products

Tell us about your application

We will recommend the right sensor, mounting method, and materials for your process and environment.

Book RFI Meeting

Automotive & EV